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Industrial wire harness customization

Industrial Harness Customization

With the widespread use of large-scale production equipment worldwide, producing standardized harnesses has become relatively easy. However, while stock harnesses can meet general requirements, they often fall short in complex applications.

Take the industrial automation field, for example. With diverse product applications and varying work conditions and environments, the demands for customized and non-standard harness installations are increasing. To ensure outstanding performance for specific tasks, businesses often opt for custom harness solutions.

Here are several non-standard requirements related to servo harness products, categorized by installation, cost, protection, and environment:

Customization Needs

1. Segmented Installation:

Installation: It cannot be completed with one line. Intermediate transfer requirements are required. The transfer plug changes according to needs, such as protection requirements, installation size requirements, etc.

Cost: For example, for a long line, one section has moving requirements and one section has fixed requirements. The cost of using all drag chains is higher, adding a transfer in the middle, and using fixed lines for non-moving parts.

2. Combination Installation:

Installation: Combine multiple motor wires and encoding wires on one plug for signal transmission and transfer; or directly use composite wires to make multiple motor wires into one wire, and combine multiple encoder wires into one wire, or Encoding and power lines are merged into one line.

3. Protection Requirements:

Environment: Oil-resistant, dust-proof, waterproof, high-temperature and other requirements can be met by external plastic corrugated pipe, metal corrugated pipe, fiberglass pipe, joint injection molding, etc.

For years, we have delved into understanding customer needs, offering flexible customized harness solutions that make their products stand out. Whether it’s personalized design customization for product appearance, dimensions, materials, or other details, Haotuo can adjust and optimize according to your requirements to ensure the final product meets expectations.

Below are some common non-standard harness products for reference and selection:
Customization Specifications

  1. Segmented cables available in fixed, drag chain, PVC, PUR, etc.
  2. Optional connector types (any brand, specifications, categories):
    • Plastic plug-in type: Low material cost, lower protection.
    • Metal clamp type: Better protection, higher cost.
    • IP67-rated protective type: IP67 protection level, higher cost.

Customized instructions

1. Customize any number of cores, wire diameter, length, and color according to customer needs to match customer complete installation requirements;

2. Cost, delivery, quality, packaging requirements and quick matching of Haituo brand heavy-duty connectors;

3. Multiple functional wiring harnesses are combined into a kit wiring harness for easy installation and use.

Customized

instructions In order to protect the wire harness, mainly for wear resistance, oil pollution, water vapor, corrosion, debris, and high temperature, different bellows can be used for protection.

We offer customized solutions based on customer requirements, including any number of cores, wire diameters, lengths, and colors to match their complete installation needs. We provide well-known heavy-duty connectors in terms of cost, delivery, quality, and packaging requirements for quick matching. We also offer bundled harnesses with multiple functions for convenient installation and usage.

To protect the harnesses, solutions are available for abrasion resistance, oil resistance, water vapor resistance, corrosion resistance, debris protection, and high-temperature resistance, utilizing different corrugated tubes.

In recent years, we have been dedicated to exploring and catering to diverse industry application needs, providing tailored non-standard solutions. We welcome customization discussions, whether it’s selecting wire colors, temperature resistance, oil resistance, pressure resistance, dust-free requirements, drag chain suitability, or torsion capabilities. We also address connector protection, size, and installation requirements, as well as various process requirements for harnesses. We are committed to delivering optimal solutions.

Our harness products are widely used in various fields, including photovoltaics, semiconductors, lithium batteries, electronics manufacturing, rubber, textiles, and more. We prioritize customer-centricity and strive to create value with every product, accompanying the automation industry’s rapid advancements.

We are committed to continuous innovation in the industrial electrical connectivity field and the digital management transformation of our extensive product portfolio. This ensures long-term fulfillment of the industrial digital future’s connectivity needs.

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